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Why Automation Is the Future of Manufacturing

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Why Automation Is the Future of Manufacturing

Many factories and warehouses are using artificial intelligence (AI) to automate menial, repetitive tasks that previously would have had to be completed by a person. This increases workplace safety and productivity, as AI and other automation technologies can be used to complete tasks and make simple decisions more quickly and accurately than people. 

Automation represents the future of manufacturing. With a clear understanding of AI and other automation technologies, you can automate myriad processes and, in doing so, streamline your operations.

What Is Automation and What Does It Mean for Manufacturers?

Automation involves the use of equipment to improve production processes. You can automate processes to reduce operating costs, increase production capacity, or both. This helps maximize the available time and resources at your disposal. 

There are three types of manufacturing automation

  • Fixed: Involves the integration of automation technologies into individual machines. 
  • Programmable: Allows you to use automation technologies to program hundreds or thousands of machines to perform the same task. 
  • Flexible: Gives you the ability to adjust the use of automation technologies in real-time. 

Fixed manufacturing automation is beneficial for manufacturers that prioritize large-volume, single-part production. It ensures you can use a single machine to automatically produce a part with precision and care. 

Comparatively, programmable manufacturing automation is intended for organizations that perform batch production. Once you program dozens of machines to perform the same task, it can quickly produce parts in bulk. 

Flexible manufacturing automation is ideal for manufacturers who want the ability to make adjustments on the fly. This option allows you to modify one or more machines that automatically produce parts. 

How Can Manufacturers Use Automation Technologies?

Here are three areas where manufacturers can benefit from incorporating automation technologies into their operations:

1. Supply Chain 

AI is one of the most desirable skills for supply chain leaders in manufacturing, as it helps tighten up the entire supply chain process. You can use AI to automatically collect and analyze supply chain data. AI can then produce reports based on this information to understand the performance of your supply chain. These reports help you identify issues and potential problems. They also allow you to make more accurate predictions on supply chain performance and guard against potential roadblocks. 

In addition, you can integrate AI into supply chain equipment. It can use robots and other automation technologies to perform various tasks. This can help you minimize the risk of human errors that hamper supply chain performance. Plus, you can use automation technologies to keep your supply chain running at peak levels. 

2. Warehouses

AI is vital to warehouse automation, allowing you to guard against several different issues. 

You can use trained computer models to map out your warehouse’s floor plan. From here, you can find the best ways to maximize storage space and organize your stock accordingly. 

AI can also help you avoid a staffing shortage. You can use workforce planning software to automatically staff based on ebbs and flows in volume and deadlines. This ensures your warehouse consistently has sufficient staff in place. 

Robotics can be used in a warehouse as well. Manufacturers can deploy robots powered by AI to automate physical warehouse tasks. Not only does this help to reduce labor costs, but it also allows your warehouse to run 24/7.

3. Workplace Safety Programs

AI and other automation technologies can help you avoid accidents, injuries, and fatalities in the workplace. They provide you with the ability to track on-the-job safety like never before. 

For example, you can give employees wearable technology that tracks their health in real-time. This technology is equipped with sensors that can monitor workers’ temperature and other health metrics. It can even detect if a worker stops breathing or experiences other medical emergencies. 

Wearable technologies can reduce distractions for manufacturing workers. Technologies like smart glasses and finger-trigger gloves can provide real-time feedback to encourage employees to avoid sudden twists or other high-risk postures. This can also help your workers avoid repetitive strain injuries. 

How To Get Started with Automation in Manufacturing

To get started with automation, you must first determine how to use AI and other automation technologies in your operations. 

Audit your operations and identify improvement areas. Next, craft a plan to determine how you can use AI and other automation technologies to streamline operations. You can also assess machine learning and similar technologies and determine how to best use them.

Gradually incorporate automation technologies into manufacturing operations. For instance, you can deploy automation technologies into systems across your manufacturing plant. In addition, you’ll need to test and evaluate these technologies throughout the implementation process. This allows you to identify and address any implementation issues before they cause long-lasting problems. 

Don’t expect instant results with automation in manufacturing, either. Consider the short- and long-term impact of automation technologies and conduct regular performance assessments. Furthermore, with those insights, adjust your use of automation technologies as needed. Moreover, you may even be able to use AI to predict the future impact of these technologies on your operations, too. 

The Bottom Line on Automation in Manufacturing

Manufacturers need fast, seamless operations. Now, automation technologies can help you accelerate and simplify your operations, as well as boost productivity and efficiency. 

In conclusion, to get the most value out of automation technologies, plan ahead. Implement these technologies and track their results. Lastly, this is how you can use automation to take your operations to the next level and secure the future of your organization.

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